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Ski workshop | Cut & care for skins

Cutting and treating climbing skins correctly

by Knut Pohl 02/25/2012
Climbing skins give real meaning to the word "free" in "freeriding". Gliding along on snow crystals only becomes truly free when you make the effort to climb up yourself and get away from the hustle and bustle of the crowds.

Although modern climbing skins are not only quite affordable, but also easy to care for - in big contrast to grandpa's well-kept sealskin strips - there are still a few little things you need for unadulterated and, above all, long-lasting climbing fun. But forget the last sentence. Ascent is only ever a means to an end, who enjoys it? But perhaps that's precisely why everything should work. And that works best with high-quality, cleanly cut and well-maintained climbing skins.

Skin cutting

The first prerequisite for avoiding frustration is skins that really fit the ski. Of course, there are various compromising variations, such as split skins or straight-cut skins that only completely cover the base under the binding. But the best grip and ascent properties are achieved with a skin that is cut precisely to the waist. Of course, this requires a cut-to-size skin of the right width. Suitable means that it should only be a few mm narrower than the ski at its widest point, usually the shovel. It goes without saying that skins cut in this way carry more weight and cause more friction. If you want to change this, you can of course make the aforementioned compromises. Here we show you how to cut a skin to fit a ski.

Manufacturers generally include excellent cutting instructions with their skins and it is definitely worth reading them. There are often also how-to videos on the website. A ski workbench with ski clamps, like those used for waxing, is helpful for cutting. However, it can also be done easily in the living room at home by using two chair backs as a base. In any case, it is advisable to fix the ski brakes in the downhill position with a rubber band or similar.

If you have a skin of variable length, set the end hook on the rubber tensioner to a medium length, hook it onto the end of the ski and place the skin (still with protective foil) on the surface. With fixed end hooks and tip tensioners, the skin is simply hooked in. For skins without end hooks, the length is selected so that the end of the skin lies in the area of the ski end that is still flat on the snow (it is essential to pay attention to the correct running direction, against the grain does not work well). If the skin has a variable tip loop, this is adjusted to the width of the ski tip.

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Now you can cut the skin to length at the front - it should extend at least 10 cm beyond the tip eyelet, cut it to the tip eyelet width at the tip of the ski and fold it around the eyelet. The transition from the width of the eyelet to the edge of the ski shovel (especially important for rocker skis: the contact point of the edge with the snow counts, before that is not so important) can be made as smooth as a bottle neck. The G3 Alpinist skins used here are supplied in pre-cut lengths, so there is no need to cut them to length. Once the skin length has been set to the right length, you can continue.

Now the protective film is removed from the adhesive side and the skin is glued to the center of the ski. For end clamps, work from the tip of the ski; for fixed end hooks and tip clamps, work from the end of the ski. The skin should now lie straight, wrinkle-free and smooth on the base.

The cutting process can now begin. You can either use the trim tool usually supplied or a carpet knife, scalpel or razor blade. G3 offers a trim tool that allows cutting to size in a single operation, as it cuts from the edge inwards and thus exposes the edge directly. To do this, however, the adhesive skin should be detached from the covering at the edge to make cutting easier. Simply guide the trim tool along both sides with pressure against the lining and edge and the cut is complete. However, as there is quite a lot of space left to the edge here, G3 recommends cutting the second side with a normal blade.

If you use classic knives or trim tools, simply cut along the edge. The fur should be pressed neatly against the edge and you work with even tension and light pressure against the edge and downwards. Once the first edge has been cut, the skin is removed and glued on again. It is attached to the ski so that the freshly cut side is next to the edge with an edge width gap. The skin should of course lie straight and crease-free on the ski. Now simply cut the second edge as before.

Now the cut edge is flamed with a lighter to smooth it out a little. With some skins, this is necessary to weld the edge and prevent the skin and backing material from fraying, but most modern skins manage without it. The instructions supplied with the skins usually provide information on this. However, meticulous aesthetes can always fuse the fringes created by cutting - although this is only of limited use with pure mohair skins. To scorch, the lighter is carefully passed along the edge with a small flame. The flame should be directed from below, i.e. from the adhesive side, so that only the hairs on the edge and not on the fur are melted. Too much heat will of course also damage the glue, so work carefully and quickly.

Once the cut edge is sealed, you have a neatly cut coat and it can be stored in the coat bag. To do this, the supplied carrier net (or foil) is usually cut in half, the skin is pulled off from the end or, in the case of tip tensioners, from the tip of the ski over half of the ski and the carrier net is glued on. Incidentally, for quick handling, especially in the terrain, it makes sense to mark the center on the middle strip on the underside of the skin (if it has one), then you can find it at a glance afterwards. The rest of the skin is removed, folded over and glued to the carrier net from the other side. Now just fold the fur over 2-3 times and stow it in the fur bag. Done.

Storage & care

Stored in the bag like this, the skins can be stored perfectly. However, they should be stored in a dry and not too warm place, preferably protected from light. Temperatures well above room temperature affect the adhesive and cause it to flow, which can lead to nasty surprises the next season when the adhesive has coated the carrier net and the skins are almost impossible to separate. Moisture also affects the adhesive and, as with all textiles, can lead to undesirable and smelly effects. For longer storage, it is advisable to take the skins out of the bag and either fold them lengthwise or, even better, to glue both skins together in full length on the carrier net and store them hanging or lying somewhere dry, dry and not too warm and protected from dust. A closet in the cellar is ideal here. Then there's a good chance that your children will say at some point: "Do you really still want to use those old things?" and the obvious answer will probably be: "Why not? They're still good.".

Impregnating furs

Furs otherwise require little care. The only care measure that is sometimes necessary is to waterproof the skin against water. This is particularly useful on spring tours when the snow cover is damp, and prevents both heavy water absorption through the skin and the so-called clogging, i.e. snow clumps sticking to the underside of the skin. The application is generally similar to paste wax for the ski base and can also be applied on the go if problems arise. Most commercially available coat impregnating agents are simply applied with an applicator sponge. However, there are also solid blocks of wax that can be rubbed into the skin. You should only make sure that the adhesive is not coated, as the functions of adhesive and waterproofing are somewhat diametrically opposed.

Proper handling

Other than that, there are a few things you should do to help keep the coat functioning optimally for as long as possible. If possible, you should hang the skins up to dry after each day of touring so that the skin and adhesive side can dry. Avoid excessive heat (e.g. over the stove), dirt and contact with other items such as clothing or skins.

The adhesive is particularly important. When handling the skins, especially when putting them on and taking them off, you should make sure that you keep the adhesive side clean and avoid contact with the forest floor, snow, dusty ground or your own clothes. Even the smallest amount of dirt will stick to it immediately and reduce the adhesion of the skin to the ski. Such dirt is often difficult or impossible to remove from the adhesive. This also applies in particular to ski wax or base repair material. It wouldn't be the first time that someone, after painstakingly filling in the finest scratches in the base by dripping P-Tex, suddenly finds it on their skin on the first ski tour afterwards. Even after waxing, ski bases should be stripped clean and brushed out before skins are glued on. It also helps to always put the skins on and, above all, take them off outside in the cold. As skin adhesive was designed for use in cold temperatures, it is relatively soft in warm conditions and skin handling here leads to the adhesive surface becoming rough and uneven in the long term and losing adhesive performance.

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Clean & renewing adhesive

If dirt does get onto the adhesive side, larger pieces such as mountain pine needles or similar can be carefully removed with tweezers and a scalpel/razor blade. Unfortunately, most of the dirt that sticks to the hide glue is small and soft and can rarely be removed mechanically. Then there is only one thing left to do: renew the glue.

And that is a job that was invented as a punishment for people who have killed their mother and father! If you can, you should treat and use your skins well for as long as possible, and when you can no longer do so, give them away to have the glue completely renewed. Unfortunately, this is often laborious manual work and the price of a completely new skin is not much more expensive.

If you do decide to give the adhesion a boost, the easiest thing to do is to refresh the glue. It is worth working on a workbench that is at least as long as the skin, covered with newspaper or cardboard and with the skin attached to the tip and end hooks with screw clamps or similar. You can help yourself by stretching the skin the wrong way round, i.e. with the skin side on the base of the ski, and then working at your usual ski grooming station. If you like sticky skis, you can work this way. It is only recommended to a limited extent. In addition, the whole thing should be in a well-ventilated place.

Once the skin is attached, you can decide how far you want to go. Small repairs can be made directly. For larger repairs, but certainly for a complete renewal of the adhesive, you should generally remove the center tape from the adhesive if the skin has one.

The easiest way to refresh the adhesive is with a liquid adhesive. Black Diamond has the Gold Standard in its range. If the old adhesive on the skin is not too dirty, new adhesive can simply be applied evenly with a brush. If the glue is moderately dirty, you can work with heavy brown wrapping paper or paper shopping bags to remove the top layer. To do this, place the paper on the glue and heat it with an iron on a medium heat. Then peel off the paper and the adhesive. This can also be done locally if you only want to touch up the adhesive in certain areas. You can now repeat this process - ideally with fresh paper - until all the dirt or even all the glue has been removed from the fur.

If you want to completely renew the glue, however, we recommend using a spatula. This is used to scrape the heated adhesive off the fur carrier material immediately after removing the paper. You should only work in one direction at a time and proceed step by step, which makes the work easier and prevents you from smearing cleaned areas all over again. However, this procedure is particularly recommended if you want to renew the entire coat. Professionally, this is done with a heatable scraper, a type of metal scraper attached to the front of a soldering iron. Of course, motivated DIY skiers can also make such a tool themselves. But that goes beyond the scope of this article. Alternatively, you can also take an old iron and work with its edge. All quite improvised.

Once you have cleaned or removed the adhesive coating, it's time to apply the new adhesive. You can use liquid glue from a tube or can, or glue applied directly to the substrate. Liquid adhesive is particularly good for refreshing or locally repairing the adhesive. It is simply applied thinly and evenly, either with a brush or a plastic spatula. Especially if you have partially or completely removed the old adhesive, you should apply several coats after half-hour breaks. Then allow the glue to dry thoroughly, i.e. at least overnight. Now the coat will be nice and sticky again. You can improve the result by applying parchment paper to the glue and ironing it in again.

As an alternative to liquid adhesive, some manufacturers offer adhesive on backing paper. This makes it much easier to apply new adhesive, especially if you want to replace the entire adhesive. After removing the old coating, the adhesive is simply applied to the coat - this should of course be done without creases or bubbles - and melted through the wax paper with a hot iron. Once it has cooled down, remove the backing film and remove the excess adhesive. The glue is then allowed to dry overnight, the center band is reapplied and the coat is as good as new. And you need a vacation first. Ski touring vacation at its best....

Wisdom at the end

About the middle band: What is this strip of fabric in the middle of the adhesive side of many skins actually for? I'm sure some people have already asked themselves this question. The tape serves two purposes: On the one hand, it slightly reduces the adhesion of the skin to the ski, which actually only needs to be firm at the edges, and therefore makes handling easier when putting on and taking off skins. An advantage that many a petite lady with wide skis has already appreciated. On the other hand, it serves as an emergency reserve. If, for whatever reason, you have soiled the adhesive during a tour that the skin no longer sticks to the ski, you can simply tear off this strip and there is still enough adhesive to get you home properly.

With this final piece of wisdom, the ski workshop closes its doors. And with a final note: Of course, all these techniques can also be applied to splitboard skins. Not everywhere that says skis in it is only skis in it.

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